Fundamentals of Leak Detection

Characteristics of Helium Gas

Characteristics Advantages
1 Low content in the atmosphere(5ppm) Small background
2 The ion with the mass number of 4 Easy to identify with other gas by mass spectrometry
3 Small molecular diameter Easy to go through a small hole
4 Non-toxic, non-flammable, and inactive gas Safety use in various fields, environments, and products
5 Small adsorption energy Easily exhaust even if gas enters
6 Non-CFC gas No damage to the global environment

Equipment Structure

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ANALYZER: Analyzer tube.
TMP: Main vacuum exhaust pump
FV: Fore line valve
FP: Assist and rough pump
TV1: Test valve for micro leak
TV2: Test valve for a small leak
TV3: Test valve for big leak
TEST PORT: Test object connection port
PG: Pirani gauge
CAL: Calibrated leak
CLV: Calibrated leak, Vent valve
VV: Vent valve
VENT PORT: Atmospheric pressure return port

Analyzer Tube

Magnetic field deflection type mass spectrometry

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1) Ion formation (ion source)
・Gas molecules that reach the analyzer tube are converted into ions of positive charges by the thermal electrons of the filament.
・Acceleration of moving in one direction by an acceleration voltage.

2) Ion selection
1. The phenomenon called 'Fleming's left-hand rule. Ions with positive charges pass through the magnetic field and bend the trajectory.
2. At this point, the trajectory angle changes depending on the mass of each gas.
・Helium (mass number of 4) is adjusted to have a trajectory to reach the center of the Ion collector plate.
・Since the mass number 3 is extremely small in the natural atmosphere, and the mass number 5 does not exist, it is easy to identify the mass number 4.

3) Ion collection (Ion collector)
1. Only Helium ions with positive charges reach the Ion collector plate.
2. A weak current flows according to the amount of Helium ion.

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The current value of the ion collector varies depending on the Helium partial pressure level in a vacuum.

Main exhaust vacuum pump

Adoption of a hybrid turbomolecular pump and the effect of a reverse diffusion.
The test port can be connected at higher pressure while maintaining the pressure of the analyzer tube.

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* Reverse diffusion phenomenon: It is a phenomenon that a part of a small gas molecule such as Helium, which is difficult to be evacuated, reaches the analyzer tube via a molecular pump.

Calibrated Leak

"Leak reference device" to convert a Helium partial pressure level of an analyzer tube into an amount unit of leakage.

Membrane type. For vacuum method / E-7, E-8, E-9, E-10 Pa・m3/sec range.
Built Helium gas. Utilizing the Helium phenomenon that transmits the glass. It has a Temperature coefficient and secular attenuation coefficient.

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Channel type. Mainly for Sniffing method (Capable for Vacuum Method)/ E-4, E-5, E-6 Pa・m3/sec range.
Helium is supplied from the outside. The vacuum method uses helium at the atmosphere pressure (Differential pressure 0.1MPa). It has a suitable structure for relatively large leakage.

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Sensitivity Calibration.

The amount of leakage indicated by the minimum current value detectable by the Leak detector is sensitivity. The smaller the amount is, the better the sensitivity is.
Sensitivity calibration is performed by measuring the calibrated leak regularly.

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Minimum Detectable Leakage Volume

The smallest leak is expressed as a standard air leak, that can be clearly detected by a leak detector.

Basic Operation (Vacuum method: Auto Flow).

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Basic operation( Sniffer method)

A method of detecting Helium leaking that comes to the outside (atmosphere) is by filling Helium into the test object and pressurizing it.

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The sniffer unit is used by attaching it to the test port of LD and the vacuum pressure at the test port of LD is maintained at the level that allows continuous operation at TV2. unit.
In addition to a common type that controls the pressure by the orifice at the tip of the probe, there is a sniffer type that is equipped with a pump for suction.

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HOW TO

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